[Artisan's Handcraft Record] Assembly and Finishing of the TQ-500W Backrest
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Why do the mesh seats of some ergonomic chairs sag in less than half a year, while others provide stable support for years?
Today, we take you behind the scenes to CenturyShine's production frontline to document the creation process of the TQ-500W chair backrest. Watch how our master craftsmen use solid craftsmanship to perfect every single manufacturing step!
As the first step of assembly, the master craftsman smoothly drapes the mesh fabric over the outer frame of the TQ-500W backrest. What seems like a simple action relies on years of experience to gauge the tension and alignment angle, ensuring even tension across the mesh and laying a perfect foundation for the subsequent wrapping feel and support.
Using a pneumatic staple gun, the mesh fabric is tightly stretched and secured to the edge of the frame with staples. The master craftsman carefully gauges the optimal tension and stapling spacing to ensure that the chair remains resistant to loosening and deformation even after long hours of sitting and leaning.
After stapling is complete, the master craftsman checks the staple marks one by one. If any staples are found to be slightly misaligned, poorly angled, or defective, they are immediately removed with tweezers and replaced.
Along the outer edge of the backrest frame, scissors are used to trim and remove the excess mesh fabric border. The trimming process avoids damaging the backrest itself, showcasing a clean and flawless product outline.
The specialized finishing spline is pressed seamlessly into the groove of the frame. This process not only firmly locks the mesh fabric in place once again, but also completely covers the staple marks on the inside, giving the entire TQ-500W backrest a refined and textured appearance.
After the final burr inspection and cleaning, the assembled TQ-500W backrest is packed into a box.
Services: Office chair bulk procurement, customization services
Manufacturing Location: Changhua, Taiwan (Made in Taiwan)
Contact Information: 04-7569929
Email: centuryshineco@gmail.com
Official Website: https://www.centuryshine.com.tw